Fire rated walls
faster stronger lower cost
XBeton AAC panels and blocks cut 30–50% of total wall costs by combining structure, insulation, fire and acoustics in one trade. Graphene dose packs elevate performance to UL-listed assemblies up to 6 hours, significant strength and permeability gains, and faster schedules.
- 30–50% total wall savings vs layered systems
- UL listed assemblies up to 6 hours
- 40% less labor, fewer trades, faster close-in
- Dose packs: stronger bonds, faster cures
- Withstands temps up to 6500°
- ~8000 PSI compressive strength
Labor efficiency
~40% less
Fire rating*
Up to 6h
Installed cost†
$22–28/sf
Inspection
Single path
* By assembly and thickness. Verify with engineering and AHJ.
† Typical installed range material plus labor. Project conditions vary.
UL U-Series
ASTM backed
TMS 402/602
ACI guidance
Why AAC with XBeton
Code-aligned, installer-friendly, and performance-dense: combine fire, structure, energy, acoustics and envelope control in one trade.
Benefit
Faster build & lower cost
Lightweight units install fast with fewer trades and simpler sequencing for earlier dry-in and lower total wall cost.
Benefit
Fire & life safety
Inorganic, non-combustible AAC with listed fire-rated assemblies; dose-pack finishes further enhance heat and permeability profiles.
Benefit
Strength & durability
Engineered mass and reinforced options deliver reliable compressive and flexural performance for demanding applications.
Benefit
Energy efficient
Thermal mass plus R-value help stabilize interiors and cut HVAC load across seasons.
Benefit
Acoustic control
Dense, cellular structure reduces transmission for quieter multifamily, hospitality and education builds.
Benefit
Moisture & mold resistant
Inorganic matrix with low permeability; dose packs support tighter envelopes while maintaining AAC breathability.
Proven and compliant systems
UL listed AAC assemblies plus CAD details and submittals. AHJ support included.
Strong and solid
Steel reinforced AAC with anti corrosion protection for demanding builds.
Quality and speed
Fewer trades and simpler sequencing mean faster dry in and fewer callbacks.
Fire resistant
Non combustible envelope with up to 6 hour rated assemblies.
Apartments
Faster installation and proven acoustic performance for multi family and mid rise.
Get Design Support
Commercial
Engineered strength and speed for offices, schools, hospitality and industrial.
Request ConsultationProducts
XBeton supplies structural AAC wall systems and proprietary dose-pack admixtures for finishes, bonds, and envelope control.
AAC Units
Blocks, panels and lintels manufactured under the XBeton brand. Structural, fire-rated and code-aligned wall systems.
- Load-bearing and non-load bearing blocks
- Panels for walls, shafts and floors
- Lintels for openings and spans
XBeton Dose Packs
Ready-to-use admixture packs that elevate AAC performance without special gear.
Dose Pack
XBOND
Thin-set and panel adhesive for AAC assembly
Dose Pack
XBASE
Leveling and structural repair for cavities, patching, and load-transfer
Dose Pack
XRENDER
Graphene-reinforced stucco/render for AAC breathability
Dose Pack
XFINISH
Interior/exterior finishes with UV, stain and thermal deflection
Dose Pack
XSEAL
Joints, flashings, WRB and vapor control for tighter envelopes
AAC fire walls vs gypsum systems
Typical differences shown for planning. Confirm final assemblies and details with your engineer and AHJ.
| Criterion | AAC (U-series) | Gypsum shaftwall |
|---|---|---|
| Fire rating | Up to 6h* | 2–4h with layers |
| Assembly type | Single wythe | Multi layer |
| Inspections | Single path | Multiple |
| Wet area ready | Yes | Often no |
| Crew complexity | Fewer trades | More trades |
| Schedule risk | Lower | Higher |
* Assembly and thickness dependent. Verify with engineering.
Customer benefits vs. traditional wall systems
Consolidate fire, structure, energy and acoustics in one trade while improving resilience and reducing schedule risk.
| Criterion | XBeton AAC | Traditional (CMU/gypsum/stud) | Notes |
|---|---|---|---|
| Installed cost (total wall) | ↓ 30–50% | Baseline | Fewer trades, single inspection path |
| Labor input | ↓ ~40% | Higher | Larger units, faster staging |
| Fire rating | UL up to 6h* | 2–4h with layered systems | Assembly-dependent; engineer/AHJ verify |
| Thermal efficiency | High (R-value + mass) | Added layers required | Lower HVAC load over lifecycle |
| Acoustics (STC) | Typically 45–55 | Lower for 4" stud | Quieter multi-family & hospitality |
| Moisture & mold | Inorganic, low permeability† | Organic layers at risk | Dose packs further reduce permeability |
| Wind & seismic | High mass + ductility | Varies | Resilience in hurricanes/tornado zones |
| Schedule risk | Lower | Higher | Single wythe, fewer inspections |
| Lifecycle & finishes | Durable, low maintenance | More rework over time | Graphene-reinforced renders available |
* Fire rating varies by assembly and thickness. † Permeability reductions validated under ASTM C1202 with dose packs. Always confirm final assemblies with a licensed engineer and AHJ.
Standards & testing
XBeton AAC and dose packs are engineered to recognized U.S. standards and listed assembly families. Verify final design with a licensed engineer and your AHJ.
UL U-Series
Fire-rated wall assemblies up to 6 hours (assembly dependent).
ASTM C39 / C78
Compressive & flexural strength; dose packs show significant gains vs. controls.
ASTM C1202
Rapid chloride permeability; dose packs reduce permeability substantially.
ASTM C1693
AAC product specification and physical requirements.
TMS 402/602
Design & construction of masonry structures.
ACI guidance
Concrete & masonry practices relevant to AAC systems.
Summaries are provided for guidance only; reference official standards and current UL designs for submittals.
XBeton dose packs
Ready to use admixture packs that boost performance in thinset, stucco, repair and finishes. No special gear.
Thinset upgrade
- Higher compressive strength
- Better flexural performance
- Low permeability
Stucco and finish
- Cleaner bond to AAC
- Fast cure profile
- No special equipment
Repair and patch
- Field friendly
- Strong adhesion
- Consistent results
Xbeton Calculator
Quick estimate. Switch between Block and Panel products. Includes a 5% waste factor and adds overhead, safety, warranty, and profit on top.
Building Dimensions
Block size: 8×12×24 in
Enter a 5-digit ZIP to calculate shipping tier
Shipping is a flat per-block fee based on driving miles from plant ZIP 97702:
• ≤ 250 miles: $2 per block
• ≥ 251 miles: $4 per block
Miles are fetched via Google Distance Matrix. If the ZIP is invalid/unavailable, shipping is shown as $0 until resolved.
• ≤ 250 miles: $2 per block
• ≥ 251 miles: $4 per block
Miles are fetched via Google Distance Matrix. If the ZIP is invalid/unavailable, shipping is shown as $0 until resolved.
Results
Calculated Dimensions
Assumed Building ShapeSquare
Estimated Perimeter178.9 feet
Total Wall Area2,146.6 sq ft
Additional Metrics
Blocks per Wall Sq Ft0.50
Coverage Efficiency95%
Material Volume42.589 m³
Block Requirements
Base Blocks Required1,074 blocks
Waste Allowance (5%)54 blocks
Total Blocks Needed1,128 blocks
Cost Analysis
Base Cost$26,850
Waste Factor Cost$1,350
Wall Area Cost per Sq Ft (material only)$13
Wall Area Labor Cost Per Sq Ft$6
Warranty per Sq Ft$0.19
Safety per Sq Ft$0.19
Project Cost (breakdown)
Shipping (awaiting valid ZIP)$0
Mortar$1,880
Grout$3,220
Rebar$2,361
Misc. Consumables$2,147
Equipment Rental$5,109
Warranty (3% of Labor)$413
Safety (3% of Labor)$413
Project Cost Subtotal$15,543
Builder Overhead (10%)$1,554
Builder’s Profit (25%)$14,765
EST. MATERIAL COST
$28,200
EST. LABOR COST
$13,762
PROJECT COST
$17,097
BUILDER PROFIT
$14,765
TOTAL PROJECT COST
$73,823
@ $25 per Block
Shipping is charged per block (flat): $2/block if destination ≤ 250 mi from 97702, else $4/block. Distance is computed via Google Distance Matrix. If the ZIP is invalid/unavailable, shipping is shown as $0 until resolved. Planning-grade only — confirm final quantities with a takeoff and your AHJ.
Request a quote
Send plans or a quick scope. We reply with assemblies, quantities and a schedule plan.
What to include
- Plan pages and wall schedules
- Required fire ratings and STC goals
- Approximate wall areas
- Site location and dates
- Any preferred assemblies or details
Spec library
Download the Technical Brochure, UL letters, CAD details and install guides in Resources.